Boot Barn Scales Distribution Operations With Hai Robotics to Power Nationwide Retail Growth!

As Boot Barn, the largest retailer of Western wear, continues to expand its footprint, efficiency in distribution has become crucial. Partnering with Industrial Procurement Services (IndPro) and SSI SCHÄFER, Boot Barn turned to the HaiPick Automated Storage and Retrieval System (ASRS) to optimize their new 450,000-square-foot Kansas City facility. The results? Nothing short of transformative.

Key Highlights:

• Increased Storage Density: 34-foot high, lights-out storage doubles the storage density compared to Boot Barn’s previous facility.

• High Throughput & Accuracy: 460 totes per hour with 100% picking accuracy.

• Labor Efficiency: The system has reduced labor requirements by 50% while achieving a 250% increase in efficiency over traditional wire-guided order picking.

• Flexibility & Scalability: The HaiPick System’s adaptability has been crucial for handling Boot Barn’s rapid growth, including three expansions over the past year.