HaiPick Light
Consolidation & Buffering Solution
HaiPick Light automates consolidation, buffering, and sequenced release for wave-based fulfillment. It brings containers from multiple sources together, holds them until release conditions are met, and feeds downstream operations according to wave plans and shipping priorities, reducing reliance on floor staging.
Fast Consolidation, Controlled Flow
A few missing containers can hold up an entire wave. Uneven picking output can leave sortation waiting, while completed orders accumulate ahead of dispatch.
HaiPick Light provides an organized buffer between stages, giving operations room to absorb these differences in pace. Less manual searching and regrouping helps teams prepare work for the next step, even as volumes fluctuate.
Driving Downstream Efficiency
Consolidation performance comes from two things working together: how quickly the equipment moves, and how well the system decides what moves next.
HaiPick Light combines high-throughput equipment with coordinated scheduling to shorten wave preparation and reduce the manual work needed to organize outbound.
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High throughput: up to 200 totes/cartons per hour per device
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Fast wave aggregation: automatically consolidates and groups incoming orders by wave
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Accurate sequencing: aligns dispatch with shipping priorities and routing rules
Built to Keep Running Through Peak
Interruptions in consolidation can delay the next stage, whether at receiving, before sorting, or ahead of dispatch.
HaiPick Light combines robust mechanical design with balanced scheduling to help maintain steady performance during sustained, high-volume operation.
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Rack-mounted stability: suspended design reduces floor-level interference
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Robust mechanical design: built for long-duration, continuous operation
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Balanced workloads: helps smooth congestion and stabilizes outbound flow
Faster Recovery, Lower Maintenance Load
When an interruption occurs, how quickly the system resumes matters. Modular components and automatic task reassignment help shorten recovery time and simplify maintenance.
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Modular design: key components can be replaced quickly
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Fast replacement: 5-minute fork replacement, 20-minute full vehicle swap
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Automatic task failover: if one robot goes down in a dual-robot aisle, the system automatically switches to single-robot mode to keep operations running
From Receiving to Dispatch
Built for high-velocity fulfillment environments like e-commerce and apparel, HaiPick Light works with both cartons and totes, adapting smoothly to different SKU profiles and packaging needs.
Across receiving, sorting, and outbound, it acts as a consolidation and buffering layer that helps keep every step connected and running at a steady pace.
Bring incoming goods together with less handling
Incoming goods are consolidated and temporarily buffered upon arrival before downstream processing, helping reduce repetitive handling and improve inbound efficiency.
Complete waves before they reach sorting
Orders are grouped and organized based on wave logic before entering the sorting system, so each wave is complete and ready for smooth execution.
Make loading easier to execute
Orders are sequenced and released according to wave plans or shipping priorities, helping you load and dispatch more efficiently and on time.
Improve Your Consolidation Flow with HaiPick Light
Where do containers wait, waves slow down or teams spend time regrouping orders? Our automation experts will help identify how HaiPick Light can improve these steps in your operation.