Inside the World’s Largest Rack-Climbing Warehouse Robot Deployment: LPP Logistics
Follow the journey behind this large-scale project and discover how LPP Logistics is implementing a high-performance automation solution designed to support high-throughput e-commerce fulfillment and long-term growth.
1,500+
HaiPick Climb robots
1.2M
Double-deep storage locations
24,000+
Totes per hour
30,000 m²
Automated operation
Built on Trust
LPP Logistics, one of Europe's leading fashion logistics operators, has already deployed Hai Robotics solutions across its operations. Now, they are scaling with Hai Robotics to an entirely new level, with more than 1,500 robots in a single operational system at their fulfillment center in Tczew, Poland. And they are not alone. In the first half of 2026, more than 80% of Hai Robotics' orders came from existing customers, through both expansions and new projects.
There is no stronger proof of trust than customers choosing Hai Robotics again.
Why This Project Matters
This is more than the world's largest rack-climbing robot deployment. The scale of the operation brings together advances in system architecture, throughput, orchestration and fulfillment design that change what is possible with rack-climbing automation.
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A new level of throughput density
HPC replaces the traditional two-step handover between separate robot types with one integrated climbing robot. Together with traffic and algorithm strategies designed for high-volume operations, this creates more usable traffic capacity within the same footprint and enables system throughput of more than 24,000 totes per hour.
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1,500+ robots working as one system
Operating more than 1,500 robots within a single operational system creates an orchestration challenge fundamentally different from smaller deployments. Robot traffic, task allocation and system flow have to be coordinated at a scale rarely seen in goods-to-person automation.
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Scale changes the economics of fulfillment
Lower tote-handling costs and higher system throughput make different fulfillment strategies practical. Direct order picking can reduce reliance on batch picking and downstream sortation, particularly in environments with long-tail orders, volatile SKU profiles and high return volumes.
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Complexity without separate automation islands
The architecture can accommodate different fulfillment requirements, from returns and new goods to mixed-SKU and mono-SKU inventory and multiple brands or business flows, within one fulfillment engine.
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Proving it at unprecedented scale
At this size, performance on paper isn't enough. Large-system simulation, testing and validation, combined with experience from HPC deployments globally, are critical to proving that the architecture can perform reliably at scale.
Webinar Series
Join our experts for insightful sessions, where we discuss the decisions behind the project, the benefits of this solution and how the system is designed for scalability.
Part 2: Rethinking Order Picking for High-Throughput E-commerce Fulfillment
19 November, 2026
13:00 - 13:30 (CET)
In the second webinar of our series, Alexander Peschel - EMEA Director, Solutions Consulting and Tomasz Wiącek - Country Manager CEE at Hai Robotics explore how high-performance warehouse automation is reshaping order-picking strategies for e-commerce fulfillment.
Discover how lower tote-handling costs can make direct order picking a viable alternative to traditional batch picking, reducing sorting complexity and supporting more efficient operations, particularly in apparel e-commerce.
Part 1: Breaking the Throughput Ceiling — A New Architecture for High-Throughput Fulfillment
22 October, 2026
13:00 - 13:30 (CEST)
In this webinar, Alexander Peschel, EMEA Director, Solutions Consulting at Hai Robotics, joins host David Burggraaf, Marketing Director EMEA at Hai Robotics, to explore the architecture behind this large-scale automation for LPP Logistics.
Discover how the system enables 1,500+ robots to operate efficiently, delivering higher throughput within the same footprint.
The series will continue with one more webinar in the coming months.
Latest News
Follow the milestones, explore expert perspectives and read behind-the-scene stories as the project progresses.
The LPP Group is investing in logistics automation. Europe’s largest installation of warehouse robots capable of climbing racking systems is to be built in Tczew
LPP Logistics has signed an agreement with Hai Robotics to implement an advanced automation system at the new logistics centre being built in Tczew to handle e-commerce orders. The investment will involve over 1,500 innovative HaiPick Climb robots, creating the world’s largest installation of its kind in Hai’s history. The project aims to automate 30,000 m2 of warehouse space, combining 1.2 million storage containers with efficient order fulfilment. The investment will prepare the LPP Group for further growth in online sales and the development of its marketplace.
Hai Robotics selected to deliver the world's largest deployment of rack-climbing warehouse robots
Hai Robotics will deploy 1,500+ HaiPick Climb robots for a leading European fashion retailer, creating the world’s largest rack-climbing warehouse robot system.
