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Largest Japanese Apparel Retailer

Distribution Center Project

storage locations

42,000

Storage Locations

High Utilization Rate

90%

High Utilization Rate

Inbound/outbound Efficiency Per Hour

2,800 cases

Inbound/outbound Efficiency Per Hour

picking accuracy

99.9%

Picking Accuracy

Project Introduction

Largest Japanese Apparel Retailer

China
Apparel

The customer is one of the largest Japanese apparel brands with more than 1,000 stores worldwide. Its Shanghai warehouse is responsible B2B clothing delivery to stores. The project focuses on automation solutions for its B2B business distribution in Shanghai to improve efficiency and storage density. The goal is to achieve 90% logistics automation operation and meet 250+ stores daily Shipment.

Pain Points

--Manual operation delivers low efficiency and is error prone

--Manual operation leads to low efficiency, low storage density and limited operational height

--Many operational errors during peak hours

--High labor cost

largest japanese apparel retailer distribution center project
Our Solution

--Robot quantity & type: 130 units, A42N

 

--Charging stations:33

 

--Workstation type & quantity: 30 sets u-shaped on-conveyor picking workstation

 

--Shelving height: 4,300mm

 

--Case type/size: tote 650mm(L)×440mm(W)×300mm(H), carton 650mm(L)×440mm(W)×350mm(H) ~ 400mm(L)×300mm(W)×200mm(H)

Customer Value

--Warehouse area: 7,800㎡, achieved 42,000 storage locations, increasing storage density by 60%: adding storage locations in the existing warehouse space

--90% high utilization rate

--Inbound efficiency: 2,800 cases/hour; outbound efficiency: 2,800 cases/hour

--Suitable for totes and cartons

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