Shantou Toy Factory
Semi-finished Product Warehouse Project
11,000
storage locations within 1,650㎡
99.9%
Picking Accuracy
7cases/㎡
Storage Density
Toy Factory
Our customer, a toy company in Shantou, China, has taken a significant step forward by becoming the second toy company in the region to implement warehouse automation. With over 30,000 other toy companies in the area, this decision sets them apart from the competition. By automating their warehouse operations, they aim to overcome the challenges of storing and stacking various small-sized SKUs, ultimately improving delivery efficiency and increasing picking productivity. Additionally, the adoption of automation will enable them to efficiently manage and analyze warehouse data digitally.
--Stacking and storing items manually can be challenging, especially when it comes to dealing with difficult-to-handle or bulky objects.
--Outbound sorting operations often necessitate the operation of weighing. The process becomes even more labor-intensive and time-consuming, requiring extra effort and careful planning.
--Robot quantity & type: 4 units, A42
--Charging stations：2
--Workstation type & quantity: 3 sets on-conveyor picking workstation + on-shelving picking workstation
--Shelving height: 2,600mm
--Case type/size: tote 600mm(L)×400mm(W)×260mm(H)
--Warehouse area: 1,700㎡, storage area: 1,650㎡, achieving 11,000Storage locations
--Dock with conveyor belt for inbound and outbound to realize whole warehouse automation
--Only one person is needed for sorting in the 1,700㎡ warehouse
--The operation only requires 4 robots
--Connect ERP and MES to realize digitalization of information and eliminates pick-by-paper
